Dear visitors of the site "" today we will figure out how to independently make tracks for a caterpillar all-terrain vehicle and what is needed for this? They drove ... is the most passable among their counterparts, and all because the specific pressure on the soil is evenly distributed over the entire lower plane of the track, that is, it is a uniform fulcrum. But on wheeled all-terrain vehicles, the pressure is distributed over 4 points, so they often get stuck and slip. A simple example for you, why are tracked tanks? Yes, all for the same reason, to evenly distribute the huge weight of the car on the plane of the caterpillar in contact with the ground, otherwise they simply get stuck in the ground and not budge.

The first step is to get the conveyor belt, it looks like this.

  You will also need a professional pipe of rectangular cross section.
  Well, of course, fasteners in the form of: bolts, nuts, washers, engravers.
  First, we make the track blanks according to the width of the track being manufactured, sawing with a grinder and stacking it in a pile)
  Then these blanks need to betray the desired shape and crimped on a special home-made machine. For clarity, let's see how a professional does it, 40 seconds to pressure test one truck is not a joke for you guys)

  It is advisable to grease the ends a little with used oil.
  After the correct form has been betrayed to the track, it is still necessary to weld fangs-limiters onto it.

  In the upper part, reinforcement is additionally welded in the form of the letter " V»

In general, such a track should work.
First you need to check and adjust directly at the installation site of the track itself.   Then it’s already possible to start assembling the tracks, but first you need to make holes in the conveyor belt, this homemade tool is mainly used. The tube is ground from the end, and on the side there is an opening for removing chopped rubber.
  The tracks are also drilled with a drill with 2 holes on each edge.
  Next, we collect the caterpillar into a single whole.





  This is how self-made tracks for all-terrain vehicles are made in this way, as you can see, it is quite possible to do it yourself, which will significantly reduce the cost of the all-terrain vehicle you are collecting.

Thank you all for your attention!

Many people involved in the manufacture of home-made equipment also develop caterpillars and home-made all-terrain vehicles. tracks on a walk-behind tractor. When translating this idea into reality, people apply a variety of solutions. But the manufacture of tracks remains a big problem for fans of this type of transport. Indeed, if an all-terrain vehicle or a snowmobile is made by hand, then the tracks should be home-made.

Homemade Tire Caterpillars

It’s very common among home-made manufacturers to make tracks using car tires. For this, tires with a suitable tread pattern from trucks are selected.

To make such a caterpillar, you need to cut the sides of the tire, and leave the treadmill. This is a rather time-consuming job, requiring good patience, because the tool used is a sharpened shoe knife.

To make work easier, from time to time the knife blade can be wetted in soapy water, for faster cutting of rubber. One option is to use a homemade cutting tool, or use a jigsaw with a small tooth file.

After cutting the sides, if the track is too hard, you can remove the extra layers of rubber inside the resulting ring. If the tread pattern is not suitable for the conditions of use, then a new lug structure is cut.

The undoubted advantage of a homemade caterpillar from a tire over a caterpillar from a transport tape, in an initially closed circuit, and therefore reliability. The minus of this caterpillar is the limited width of the workpiece, which can be corrected using the option double in width.

Homemade caterpillar for a motorized towing vehicle

DIY do-it-yourself tape caterpillar

Continued assembly of tracks from the tape

For the movement of most walk-behind blocks, conventional wheels are used. The throughput of the device in such cases is extremely small. Fortunately, there are several good ways to turn a walk-behind tractor into an all-terrain vehicle or snowmobile. To do this, it’s enough to make homemade tracks.

Manufacturing Methods and Materials

When choosing the material for the future caterpillar with your own hands, you should consider the type of work for which they are intended. The product should be not only extremely durable, but also lightweight for convenient work with the unit.

First of all, it is necessary to install additional wheels on the walk-behind tractor so that there is a pair on each side. Future aggregates will be attached to them, the length of which will be the circumference of each wheel plus the distance between their axles, multiplied by two. All wheels must be the same diameter.

The most popular DIY raw materials for making tracks are:

1. Conveyor belts and roller chain.
2. Waste car tires.
3. Chains and belts.

Each method implies its own course of action.

Transport tape and chain

The manufacturing method of the unit from these materials, according to the majority, is the simplest. It does not require a large number of tools and materials. The following tips are recommended:

Tire structure

In addition to the product from the transport tape, you can make a caterpillar from the tire with your own hands. Here you don’t have to stitch and hook anything together, since the tire already has a closed structure with a special clutch protector.

Tires of ordinary cars will not work. You need to find products for trucks or tractors that have a pronounced tread relief.

The manufacturing procedure of such an aggregate can be divided into three main stages:

It is worthwhile to carefully study the tread pattern. It should be clearly expressed to maximize the driving ability of the walk-behind tractor by increasing the track adhesion to the surface.

Belts and chains

This method uses standard belts with a wedge-shaped profile. They are fastened together using rivets that are placed on them. Such a caterpillar is made of two pieces of the same chain and belts. The algorithm of actions is as follows:

Thus, you can get a durable and high-quality caterpillar made of belts and chains, made by yourself. This method is the most time-consuming of all presented.

Track Tracks

Truckes are the main part of any caterpillar. Fortunately, you do not have to buy them in specialized stores. It is quite easy to make them yourself from various materials. The main thing to consider is the load level that is planned to be applied to the walk-behind tractor. You can make tracks from:

• plastic pipes;
• wooden blocks;
• metal tracks.

To make tracks from plastic pipes, you will need a water pipe No. 40. It is cut into segments whose length is equal to the width of the caterpillar. After that, each such segment is cut lengthwise into two halves. This will help to cope with a circular saw with a disk for cutting wood.

When all the tracks are ready, they can be hooked to the main structure. For this, furniture bolts No. 6 and large hemispherical hats are used. With these bolts, each segment is attached to the structure itself.

Thus, an excellent relief caterpillar for a walk-behind tractor is obtained, which allows passing in difficult places even in winter.

A caterpillar made of wooden blocks is suitable for a small load, because the strength of the structure is not so great. To make a caterpillar from this material, birch bricks of the same size and length equal to the width of the caterpillars will be required.

The main advantage of the track with wooden blocks as tracks is the availability of materials, the ease of the entire structure, as well as the ability to quickly make repairs.

It is not surprising that the most common and reliable are the metal tracks for the tracks, because their level of strength is quite large. Most often, metal pipes or a profile are used, which is cut into pieces of suitable length and attached to the track in the same way as was done in previous methods.

The main disadvantage of this design is the large mass and complexity of the repair. If one of the trucks bends during operation, you will have to spend a lot of effort to replace it.

It is not so difficult to make a caterpillar for a walk-behind tractor with your own hands, although this takes a sufficient amount of time. It is important to treat the process with the utmost care and correctly carry out all the calculations. Also, it is necessary to assess the degree of load with which the walk-behind tractor works and select the most suitable materials for the product.

Caterpillars become a big problem for such vehicles, which many snowmobile lovers face. To solve the problem, some resort to a variety of options for implementing ideas.

The article presents the most worthy methods of quickly building a makeshift snowmobile caterpillar, which proved to be excellent in operation.

Tools and material

For the manufacture of different types of homemade tracks used the same tool and material. There is plenty of such good in every master's yard. And if something is missing, then you can buy it in a store. The list of necessary materials and tools:

• a large knife with a strong sharpened blade, it is advisable to work with a hunting look;
• an electric jigsaw is used for simplified operation, but the teeth on the blade should be small;
• wrenches, bolts and nuts - this is necessary to equip the track with clutch. It is recommended to select long bolts. The nut is tightened from the outside of the product (the bolt is passed from the inside to the outside);
• fishing line for hardening the edges;
• a cable or similar material for tying individual parts of a future caterpillar onto a snowmobile;
• hammer and sharp pin for making holes in the product.

Tire Track Making

This version of the construction of rubber tracks has several advantages. Material can be found abundantly. In urgent need it will not be difficult to carry out repairs   in a very short time. To make rubber tracks, you should choose tires from a truck. In addition, the tread should be identical in design to the rest of the tires - this will greatly simplify further work.

Manufacturing process:

1. Initially, a tire is taken. A transverse section is made to make a strip. The sides are cut out of it - a kind of treadmill should form. The procedure requires a lot of patience, because cutting the excess parts of the tire is quite laborious. Of the tools used a large knife with a good sharp blade.
2. Rubber is easy to cut if the knife is soaked in warm soapy water. It is necessary to periodically perform wetting. To achieve greater ease of use, you should use an electric jigsaw with a canvas of a small tooth. The blade is also soaked from time to time in a soapy liquid.
3. With high tire hardness it is recommended to remove a couple of layers of rubber from the inside - this is very difficult, therefore it is easier to find a tire with a soft structure. If the tread pattern is not satisfied, a new cut of the lugs is allowed at its discretion.

A self-made rubber caterpillar has a huge plus - it is a closed loop. With this advantage, reliability and strength are greatly enhanced. The only thing you need to pay attention to is fixing individual tire elements when creating a snowmobile track. Often, some tire options do not fit the width. In this case, you should find material for specific parameters or pull together individual pieces with a small cable.

Tracking tape for caterpillar

Such material is very common. Therefore, it will not be difficult to find a transport tape. You can purchase it in a used condition or, if possible, just ask your friends.

Manufacturing process:

1. The transport tape may soon deteriorate during operation, so it is necessary to flash the sides of the material with a thick fishing line. It is necessary to do as seamstresses sew the edges of the fabric by overcasting. If you do not do the work, then after some time the edges will turn into rags, therefore, breaking the tape cannot be avoided. To make the rubber strip look like a ring, stitching of the ends is used, but the method is not very reliable. It’s easier to use the hinge based on the type of piano loop.
2. The thickness of the conveyor belt depends on the motor power. Excellent results are shown by a 1 cm thick strip. It is used in agricultural machinery. Use of tape from old Soviet motorcycles is allowed.

The benefits are plenty of resources. With a breakdown, a homemade caterpillar can be restored in a short time without professional tools. Before buying a full truck, you can use the tape version for quite some time.

Belts for tracks

This option is very easy to manufacture and does not require any skills. The material is quite common. With its acquisition there will be no difficulties.

Manufacturing process:

1. Belts are wedge-shaped, therefore, to create a solid web is very simple. And the lugs can be made at will. As a clutch, bolts with nuts or rivets are used.
2. Belts are convenient in that they have holes that easily fit under the driving star of the snowmobile. For these purposes, a gap between the strips is left during operation.
3. For fastening, it is allowed to use any durable material, for example, a cable of small diameter. It is important that the work is done efficiently, otherwise when driving the whole structure will fall apart.

In fact, there are many more do-it-yourself caterpillar manufacturing methods. It also does not hinder to connect your imagination and come up with something better and replace tires and rubber with more practical material. But, nevertheless, tire tracks are considered the best solution. They are simple to manufacture, and the time spent on work will be minimal.

Video

See how you can make reliable tracks for your snowmobile with your own hands.

Since then, when the phrase about the state of Russian roads came out from under Gogol’s pen, the problem has not become less relevant. As before, in some God-forgotten corners of the country, people generally forgot to dream of asphalt. The only way out is to transfer to all-terrain vehicles. Alas, the models offered by car factories are not able to satisfy the needs of motorists from the outback. Ordinary people need a small-sized, economical, and, of course, cheap off-road vehicle. Only in a home workshop from improvised materials can such a dream be realized.

Materials and components for an all-terrain vehicle on tracks

It would be fair to warn in advance that power units removed from cars are causing increased fuel consumption. But they, in comparison with motorcycle engines, have a tangible supply of power. The manufacture of tracks also entails additional costs.

The body of a homemade all-terrain vehicle is best constructed from aluminum or duralumin sheet. It will be necessary to purchase triplex glass, liquid rubber (can be replaced with silicone grease). The main material for the tracks will be a sheet (or strip) of rubber. One pair of bridges borrowed from Soviet cars - “Zaporozhets” or “Lada”.

You can highlight the important points that should be taken into account in the process of creating an all-terrain vehicle on tracks.

For a home-made body, requirements are such as strength, tightness and streamlining with an oncoming air stream while riding. With regard to geometry, the best solution would be a body resembling a flat-bottomed boat.

In view of the fact that you have to wheel (or rather, “track”) the wetlands or even overcome shallow ponds, the body must contain a minimum of seams. In other words, instead of welding, the whole sheet must be bent, giving the desired shape. The metal sheet is used for the manufacture of not only the cab, but also of all compartments, including that intended for the engine. To eliminate the harmful effects of water with a moisture protective material (for example, rubber), the joints and fastenings of the nodes are reliably covered. Particular care should be taken to protect the battery and wiring from moisture as much as possible. It is better if special mines are allocated for them.

The structural rigidity of the off-road vehicle should be ensured by a steel pipe frame. The bridges and engine will be mounted and secured to a frame made of copper pipes.

In the body, make holes designed to bring out the bridges. Thoroughly seal the joints of the axles and the body (in the holes) with rubber couplings.

The highlight of this all-terrain vehicle is the presence of a caterpillar track, without which it is difficult to imagine movement on any off-road and even swim. The treadmill is cut out of sheet rubber and looped. When calculating the size of the tracks, the distance between the shafts, which are the leading ones, is measured. An important element that provides the ability to easily overcome any dirt are lugs, riveted on the outside of the track. And if they are made in the form of small blades, then the lugs when the track is immersed in water will play the role of the blades. This idea is not difficult to implement, having at hand a thick aluminum sheet. Next, measure the width of the wheels. This value will be needed when calculating the distance between adjacent elements of the stops, which are mounted on the inside of the track. The center of each wheel as here http://modelist-konstruktor.com/ should exactly coincide with the middle line of the track and, thus, the wheel will be located between the stops.

To provide caterpillar tracks with a stretched state, you can do the following: fill the space between the axle wheels with the driven wheels.

The final step is to complete the cab with laminated glass (triplex or duplex) with rubber mounts. All-terrain vehicles - homemade on tracks, the drawings of which are in this article, are popular among creative people.